Production

Durable Coating Production

Pretreatment:

• Eight-Tank Semi Automated Dip System for Pre – Treatment in which Components made from virgin CR,HR & GI materials are phosphate followed by continuous Water dry off oven

• Supplier - HENKEL

• Process Time controlled by Timer controller

• Auto Temperature controller

• Tank Size is 2.5 mt L X 1.5 mt H X 1.0 mt W

• Tank capacity 3750 Ltrs and Volume of Liquid level is 3000Ltrs

• Max part Size: 2.4mt LX1.0 mt HX0.8 mt W

• Process Through put time – 1hr

• The capacity is around 5,500 Sqft per shift.

Durable Coating Production

Powder Coating-Conveyor Line:

• Total Conveyor length-85 Mtr

• Conveyor operating speed: 1.0 m/min

• Capacity : 6000sqft/ shift

• Burner capacity -5 Lakhs Kilo Calorie 2 Stage (Riello make)

• Job size-3000mm Lx1500mm Hx800mm W

• Hanger maximum weight-40Kg-50Kg

• Conveyor pitch-305 mm

Durable Coating Production

Powder Coating Booth – Conveyor Oven

• Model : Cyclone Type

• Max part Size: 3.0mt LX1.5 mt HX1.0 mt W

• Easy Colour changing due to cyclone system

• Powder coating ∑n number of Colour used here.

• Reduced Colour changing time -15-20 mins

• Each Cyclone blower capacity is 5 HP

• Maximum weight : 40-50 kg/Hanger

Durable Coating Production

Powder Coating Booth – Batch Oven:

• Model : Cyclone Type

• Max part Size: 3.8mt LX1.7 mt HX1.7 mt W

• Easy Colour changing due to cyclone system

• Powder coating ∑n number of Colour used here.

• Reduced Colour changing time -15-20 mins

• Each Cyclone blower capacity is 5 HP

• Max weight up to 300kg

Durable Coating Production

Batch Type Gas and Electrical Fired – Curing Oven

• Oven Size: 4.0mt LX3.0mt HX2.0 mt W

• Oven trolley size : 1.7 mt L X 1.7 mt HX 1.7 mt

• Max part Size: 3.8mt LX1.7 mt HX1.7 mt W

• No of Oven Trolley used – 2 no’s

• Max Operating Temperature – 250 Deg C

• Burner Capacity – 2lakhs Kilo Calories

• Burner Make - Realo

• No of blower – 3 No’s

• Each Blower capacity is 1 HP

• Auto Temperature & Timer controlled with Buzzer system

• Our Heating media is LPG and Electrical

Durable Coating Production

Compressor

Durable Coating Production

Gas Line with 2 Banks

• Gas line with 2 bank no of cylinders – 10 + 10

• No of bunk – 2 no’s

• Cylinder capacity – 33kg

• Cylinders type – lot cylinders

• Vaporizer capacity – 100 kgs

• Good ventilation & space provided

Durable Coating Production

Material Handling:

• 3Ton capacity OH EOT crane for easy loading and unloading of jobs in pretreatment process, thus preventing employee’s fatigue.

• For pallet handling we have 3-tons capacity of manual trolleys 2 nos.

• 3 tons capacity Scissor lift also available.

Durable Coating Production

Genset

• 125kw power backup available

Durable Coating Production

Lab Facility:

Lab for checking Titration of PT Chemical Bath

Testing Equipment's are




• DFT Gauge

• Crosscut & 3M Adhesion tape

• pH Meter

• TDS Meter/Conductivity Meter

• Bend Test

• Gloss Meter

• Impact tester

• Lux meter